In Colorado, the American Council of Engineering Companies gave its Grand Conceptor Award, presented for the overall best engineering project, was awarded to Merrick & Company of Greenwood Village, for the Hydrothermal Processing Pilot System.
Genifuel Corporation obtained the license from Pacific Northwest National Laboratory for its technology to transform a mixture of 20 percent algae and 80 percent water into bio-crude oil and natural gas. The laboratory had proven their technology at a lab scale and Genifuel was seeking to scale the system up to a pilot plant scale to process one wet ton per day of the feed.
To assist in the scale up and commissioning, Genifuel chose Merrick & Company to provide lump sum turnkey services that included engineering, cost estimating, procurement, fabrication/assembly oversight and commissioning. The scale of the pilot system was significantly larger than the lab scale demonstration. As a first-of-its-kind application, Merrick & Company designed skids and specified a combination of standard vendor equipment and custom-designed equipment. Merrick & Company’s use of 3-D modeling ensured that the fully equipped skids would fit into standard shipping containers that can be easily shipped around the world.
The bio-crude oil can be refined by conventional processes into finished fuels such as gasoline, diesel and jet fuel, while the methane gas can be used to produce renewable electricity.