PNNL researchers identify best sites for waste-to-SAF production facilities

In Washington state, PNNL researchers identified the most efficient sites for waste-to-fuel SAF production facilities. The optimum solution is co-locating the SAF production facilities with the places where significant amounts of waste is produced and airports where SAF could be used at high volumes. 

The researchers focused on wet waste (sludge, manure, etc.) and dry waste (food scraps, paper, yard waste, etc.), both of which tend to scale in volume with nearby population. The major airports near these population centers, in turn, tend to consume enormous amounts of jet fuel—the top five airports in the country all use more than a billion gallons of jet fuel every year.

The benefit of producing SAF nearby varies by site. For example, a SAF production facility in Los Angeles, which produces less usable waste, could replace 7% of the jet fuel used at Los Angeles International Airport (LAX); Chicago’s O’Hare International Airport, meanwhile, uses less fuel than LAX but has more available waste, meaning that a co-located production facility could replace 22% of that airport’s annual jet fuel with SAF. The co-location of SAF production with SAF use could potentially reduce both the costs and the impacts associated with transporting fuel to its point of use.

The study found that with 100 or fewer waste-based SAF refineries located at or near airports, the U.S. could replace 15-25% of its annual jet fuel supply. However, there are still significant hurdles in scaling waste-to-fuel SAF: work remains to make SAF cost-competitive with traditional fuels, for instance, and there is a limited amount of usable waste. Researchers are also cognizant of the need to minimize the refineries’ impacts on the surrounding communities. But moving toward these technologies would be a major step toward a more sustainable future for aviation—and a major step away from landfills.